Machine Vision Web Inspection Technology

FERROUS AND NON-FERROUS MATERIAL

Where the Science of Quality Assurance is still an Art!

 

 

 

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Dedicated to all quality initiative aspects of the ferrous and non-ferrous manufacturing industries, our technologies have become the most trusted machine vision solution worldwide.  HDT machine vision  and web inspection technologies are relied upon around the world by web based material manufacturers in every sector.  Accurate on-line measurement enables us to deliver consistent inspection without compromises.  Cross direction and machine direction variations are common anomalies in any metal production process and our process control and quality assurance technologies help minimize, in fact eliminate quality issues in real-time during the high speed manufacturing process to produce consistently good quality products. Typical economic savings that accrue by using HDT on-line measurement and control systems are in the areas of material savings, scrap reduction and productivity improvements.  Our on-line gauging technologies provide precise measurement of quality issues, defects and anomalies on all substrates continuously. Our technologies have improved customers productivity, reduce downtime and improve product quality.  Our machine vision technologies and data mining tools help optimize the metal production process by finding root causes to quality issues that often upset various downstream processes.  Specializing in coating processes, our machine vision technologies deliver unequaled quality assurance and inspection that no other supplier can deliver.

 

OUR EXPERIENCE

Since our first inspection system in the 1950s to today’s state-of-the-art OPTOMIZER technologies, our engineers not only understand the complexities of ferrous material, but recognize that there is no "one size fits all" solution that other suppliers typically offer.  To obtain optimum performance for the product requirements and the range of metal processing capabilities available today, specific application processes are a must.  Every process line has unique processing properties and defects that require unique solutions to achieve accurate, reliable and consistent real-time inspection.  Based on years of experience, we know the right combination of lighting, sensors, hardware and software for every possible inspection application.  Our technologies are manufactured with solid values and knowledge gained in over 50 years of experience specific to paper and paperboard inspection.  HDT will never compromise on results and provides advanced technologies ensuring real-time detection of defects.   

 

OUR BENEFITS

Our technologies provide the highest benefits to users than any other surface inspection system. 

 

Reliably detect coating defects, especially scratches

Reduce waste

Improve product quality

Meet quality initiative and ISO requirements.

Detect, identify, and visualize defects before value added processes

Eliminate the need for manual inspections

Provide user friendly software and reports you can actually use

Overall, our technology will help increase your profit margin, market share and customer base.

 

We have been successfully inspecting pulp and paper material for over five decades.  When in comes quality concerns, more companies guarantee their processes with HDT solutions every day. 

 

PROCESS DIVERSE MATERIALS

HDT technologies are modular in design allowing for application specific technologies, as well as standard system components to be used when applicable.  Every system is installed with reliable and accurate lighting, sensor and environmental configurations.  In addition, our experience in process and noise reduction techniques are optimized for your particular materials and processes.  On-line and in Real-Time, you never have to wait for results.

 

Carbon Steel
Alloy Steel
Stainless Steel
HSLA Steel
Iron-based SuperAlloys
Tool Steel
Aluminum
Copper
Nickel
Titanium
Zirconium and others

 

STATE OF THE ART DATA MINING

HDT's proprietary classification and noise reduction circuitry guarantees the best signal to noise ratio can be achieved on-line in real-time.  In combination with our Windows®-based QAMS (Quality Assurance Management System), our Data Mining Tools provide the flexibility to implement application schemes tailored to your manufacturing process or requirement.  Advanced architecture allows the use of various classifiers with expert knowledge.  Our technologies connected to your local or mill wide network, will provide information for users from the manufacturing line to the administrative offices.  HDT uses industry standards like OPC and ODBC to ensure easy integration with other process control or quality assurance systems.  Real time operational interfaces show current inspection results in real-time.  Additionally, remote users can view and if authorized, make inspection parameter changes from any place along the production process.

 

Aluminum Brass/Copper Stainless Steel Steel

 

Companies, large and small, no matter what budget constraints they may be working with can and do meet their quality initiatives and goals with our technologies.  With today's essential resources under strict oversight by governments and environmentalist worldwide, it is vital that your product meets the highest standard in quality the first time.  Hundreds of thousands of dollars per annum can and have been realized in improved product quality, process efficiencies and increased customer base.  Our sensing technologies for web based material defect imaging, measurement, classification and analysis include:

 

Phototransistor Infrared Technologies

Photomultiplier Ultraviolet Technologies

CCD Linear Array Technologies

Patented Coating Scratch Technologies

Proprietary Custom Inspection Technologies

Process Software and Data Extraction Technologies

 

Our wide-ranging technologies makes it possible to choose the right solution and accessories for your specific quality initiatives and inspection application.

 

Affiliate Sites

 

Machine Vision and Web Inspection Technologies Machine Vision, Hole Detection and Web Inspection Technologies Splice Detection, Reject Gate Control, Registraton Control Technologies Splice Detection, Marking System and Quality Assurance and Control Technologies
RKBOPTO.COM WEBINSPECTION.US SPLICEDETECTOR.COM SPLICEDETECTOR.NET

 

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